Advantages of non-metallic plastic pole frame
1. Corrosion resistance 2. High and low temperature resistance 3. High toughness 4. Aging resistance 5. Insulation
Corrosion resistance: Metal pole frames are usually prone to corrosion and have a service life of about 8 years, while plastic pole frames have a corrosion resistance service life of more than 15 years, with a ten-year electrical failure rate of less than 5%.
High cost-effectiveness: Metal pole frames require labor and processing fees such as machine tools, pipeline cleaning, etc. Plastic pole frames only require a small processing fee.
Higher safety factor: Plastic pole frames are non-conductive, making the hydrogen production process safer.
Volume and weight advantages: The volume of non-metallic electrode frame electrolytic cells is reduced by two-thirds compared to traditional metal electrode frame electrolytic cells, and the weight is reduced by half, making it easier to transport and reducing the footprint.
The electrolytic cell technology that does not require electroplating greatly shortens the production cycle and improves product performance.
Specifically, it includes:
1. Corrosion resistance
Traditional metal pole frame: In strong alkaline electrolyte (pH 14), the average annual corrosion rate reaches 0.2mm, the service life is short, frequent replacement is required, and maintenance costs are high.
Non metallic pole frame: Made of new plastic material, it can withstand strong alkali, high temperature, and high humidity environments, with a service life of over 15 years and a 10-year conductivity decay rate of less than 5%. There is no structural corrosion risk.
2. Lightweight design: Double reduction in volume and weight, doubling efficiency
Volume reduction of 2/3: The density of the electrode frame is only 1/3 of that of metal, and the overall volume of the electrolytic cell is reduced to 33% of traditional equipment, resulting in a 200% increase in the utilization rate of factory space.
Weight reduction of 50%: The weight of a single electrolytic cell is reduced to half of the metal pole frame, transportation costs are reduced by 40%, and installation efficiency is improved by 60%.
Modular integration: supports multi slot parallel rapid expansion, suitable for distributed hydrogen production and large-scale green hydrogen projects, and flexibly adapts to various scenario requirements.
3. Economic benefits: 50% reduction in comprehensive costs
4. Safety performance: Insulation design, zero leakage risk
Full frame insulation: electrode frame material resistivity>101? Ω· cm, completely eliminating the hidden danger of electrolytic cell leakage, with a system safety level of IP68, especially suitable for high-risk scenarios such as offshore wind power and chemical parks.
Spark free design: eliminates the risk of short circuit caused by metal corrosion, and improves the safety of hydrogen production process by 300%.
5. Environmental Sustainability: Green Processes and Circular Economy
Non electroplating pollution: Traditional metal pole frame electroplating process generates nickel containing wastewater, while non-metallic pole frames adopt zero pollution injection molding process, which complies with the EU RoHS environmental protection standard.
Recyclable materials: After the polar frame is scrapped, it can be broken and regenerated into industrial fillers with a recovery rate of over 90%, helping customers achieve their carbon neutrality goals.
**Technical validation**
Extreme environment testing: Through continuous impact testing with ultra-low temperature freezing at -50 ℃ and high temperature steam at 150 ℃, the performance has not deteriorated.
Life Acceleration Experiment: After simulating 15 years of operation, the roughness Ra of the polar frame sealing surface is less than 0.8 μ m, and the airtightness retention rate is 99.5% (far exceeding industry standards).
Customer value: 200% increase in investment return rate
**Long term cost optimization**
The lifespan of the equipment has been extended to over 15 years, and the overall cost of the entire cycle has been reduced by 50%.
The maintenance frequency has been reduced by 80%, and the downtime loss is almost zero.
**Scenario adaptation case * *:
Coastal wind power hydrogen production: A certain project uses non-metallic electrode frame electrolytic cells, which have zero failures within 3 years and reduced hydrogen production costs by 18%.
Hydrogen supply in chemical industrial parks: volume reduction facilitates compact layout, reducing land area by 60% and ensuring stable hydrogen purity of 99.999%.